HydroWHIZ Variable Speed Pump (VSD) Rains/Mains Controller

MATelec Australia’s HydroWHIZ Rains/Mains Controller has been designed with ease of use at the core of the system design. Building on the wealth of the pump control features in the Advanced controller, the HydroWHIZ brings these features into a new age with a colour touch screen interface and a streamlined setup process. In a world where information is power, the HydroWHIZ has extensive time and date stamped alarms, logged data, trend graphs and diagnostic pages to provide the user with all the information required for optimisation and preventative maintenance.

Featuring the flexibility of level, pressure and temperature system modes with a wide range of functions and protections, the HydroWHIZ VSD controller is ideal for Rainwater harvesting. The External VSD version optimises the onboard smarts of a complete system using external variable speed drives.

Function Features

  • Multi-pump Control - Control of up to 6 pumps in any number of duty, duty assist, and standby pump configurations.
  • Pump Limiting - For limiting max flow or power requirements.
  • Duty Sharing and Alternation - Adjustable duty change period and bumpless transfer.
  • Pump Staging and Destaging - Additional pumps are staged into operation to maintain setpoint and destaged when no longer required.
  • Staggered Pump Start and Stop - Prevents excessive current draw and reduces water surge or hammer.
  • Manual Control - Manual modes for system and pumps with 10-minute timeout to revert back to auto mode.
  • System Types - Level, pressure, or temperature control modes.
  • Control Directions - For emptying or filling a tank, boosting or dropping pressure, and heating or cooling temperature.
  • Speed Control of Pumps - Proportional speed control for level and temperature control, PID control for pressure with adjustable proportional and integral values to change VSD responsiveness.
  • Level Control Mode - Controlled by 4-20mA hydrostatic level transducer and optional backup high and low-level float switches, submerged in a tank or pit.
  • Tank Top-up Valve Control - Tops up the tank with mains water when the normal inflow of rain or treated water into the tank does not keep up with demand (Specific to level control).
  • Maintain Minimum Level - Ensures minimum tank level is maintained (Specific to level mode, empty direction).
  • Pressure Control Mode - Controlled by 4-20mA pressure transducer and optional high and low-pressure switches.

Enclosure

  • IP44 rated, powder-coated mild steel enclosure with removable gland plate, integral ventilation, and thermostatically controlled fan.

Protection

  • Pad-lockable mains power isolator switch.
  • Circuit breaker protected low voltage control and input circuitry.
  • Individual pump circuit breaker protection.

Control & Interface

  • HydroWHIZ colour touch screen HMI (see Interface features).
  • HydroWHIZ PCB control module.
  • Variable Speed Drive per pump.

Inputs

  • Single phase (230Vac) or three phase (400Vac) power supply.
  • Analogue 4-20mA input for level, pressure, or temperature transducer.
  • Up to 8x digital 24Vdc inputs for backup low and high float switches, pressure switches or thermostats, system enable/disable input, and a low flow switch.

Outputs

  • 1-6 pump outputs (230Vac three phase for both 1 & 3 phase versions).
  • BMS volt-free output for common fault.
  • Output for solenoid valve available upon request.
  • Modbus RTU Serial RS485 connections for SCADA.

Interface Features

  • Main screen with system status, auto/off/manual modes.
  • Pump screens with status, logged data, and auto/off/manual control.
  • Alarm screens with mute/reset, date & time-stamped historical faults.
  • Logged data with system event & fault counts, pump starts, run hours.
  • Analogue feedback value trend graph.
  • Streamlined, user-friendly system setup process.
  • System diagnostics for easy fault finding, factory reset.
Code No of Pumps Phase/Voltage Overloads
FPC-63120-RMC Single 3 Phase / 400 Vac -AA to -E
FPC-63121-RMC Single 1 Phase / 230 Vac -AA to -E
FPC-63220-RMC Dual 3 Phase / 400 Vac -AA to -E
FPC-63221-RMC Dual 1 Phase / 230 Vac -AA to -E
FPC-63320-RMC Triplex 3 Phase / 400 Vac -AA to -E
FPC-63321-RMC Triplex 1 Phase / 230 Vac -AA to -E
FPC-63420-RMC Quad 3 Phase / 400 Vac -AA to -E
FPC-63421-RMC Quad 1 Phase / 230 Vac -AA to -E

Additional Options

  • /BMS - With BMS volt-free outputs for power on, low pressure, individual pump run, individual pump fault, and common fault
  • /SMS - With ME-Link Module for SMS alarm/status messaging
  • /GEN - With generator input socket and manual changeover switch
  • /ATS - With automatic generator changeover
  • Output for normally closed tank top-up valve
  • IP56 rated enclosure with inner door and fan/vent covers
  • 316 stainless steel enclosure
  • Free-standing enclosure with plinth
  • Separate compartments for power authority meters
  • Modbus TCP gateway with ethernet port

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